Beyond the Myths: Understanding Properdex’s Superior Shilajit Production

Beyond the Myths: Understanding Properdex’s Superior Shilajit Production

Our journey starts high in the Himalayas, where our expert team braves challenging conditions to extract this treasured. The process blends traditional wisdom with cutting-edge technology to ensure exceptional quality and potency. From advanced filtration to careful sun-drying, every step is designed to maintain the highest standards of purity and effectiveness. This article explores the detailed and rigorous methods we employ, demonstrating our commitment to delivering a premium product that adheres to the highest levels of safety and excellence.

Step 1: Extraction

Our extraction process is confined to a six-month period each year when the Himalayan snow cover recedes and the terrain becomes accessible. During this window, our highly skilled team embarks on a challenging mission to reach the highest peaks, equipped with essential gear such as flameproof gloves and durable climbing ropes. This phase involves navigating treacherous conditions to collect shilajit-rich rocks.

Once retrieved, these rocks are transported to our warehouse for a thorough selection process. We apply stringent criteria to ensure only those rocks with high shilajit content and a pure aroma are chosen. Rocks that do not meet these standards are directed to local markets, while the selected specimens move forward for further processing. This meticulous approach guarantees that we start with the highest quality material, setting the stage for our commitment to excellence throughout the entire production process.

Step 2: Processing

Once the selected shilajit-rich rocks arrive at our facility, the processing phase begins with a systematic and precise approach. We start by dividing the rocks into batches, which are then placed into rolling drums. These drums are designed to facilitate the thorough mixing of the rocks with spring water. The purpose of this step is to dissolve the shilajit from the rocks into the water, leaving behind the insoluble rock fragments.

As the drums rotate, the shilajit gradually integrates into the water, imparting an amber-golden hue to the solution. This liquid, now rich in shilajit, is carefully extracted from the drums, and the remaining solid rock residues are discarded. At this stage, the liquid shilajit is still in a raw form, resembling a thick, muddy water, and contains contaminants and heavy metals that are harmful to health.We emphasize the importance of this phase as it lays the groundwork for purification. While some suppliers might prematurely convert this liquid into a resin form, compromising safety and quality, we ensure that only the most refined and purified product moves forward. This commitment to proper processing safeguards the health and efficacy of our shilajit, setting the stage for the subsequent filtration process.

Step 3: Filtration

 

In the filtration stage, we utilize a state-of-the-art nano-filtration plant, meticulously maintained to ensure optimal performance. This advanced filtration system incorporates multiple stages, including activated carbon filters and filtered sand, to achieve the highest level of purity for our liquid shilajit. The liquid shilajit first passes through activated carbon filters, where the carbon adsorbs impurities, toxins, and residual organic compounds. This is followed by filtration through layers of carefully treated sand, which captures any remaining particulate matter and fine contaminants. These filtration stages are crucial for removing both visible and microscopic impurities, ensuring that the liquid is as clean as possible. Further enhancing the purification process, the liquid shilajit undergoes ultraviolet (UV) treatment. UV light effectively inactivates bacteria and other microorganisms, providing an additional layer of safety by eliminating potential microbial contaminants.

Our filtration plants are meticulously maintained to uphold the highest standards of cleanliness and efficiency. Regular maintenance and rigorous quality checks ensure that the filtration system operates at peak performance, safeguarding the integrity of our product. After filtration, samples of the purified shilajit are sent to a reputable foreign laboratory for comprehensive testing. This independent verification confirms that the shilajit is free from heavy metals and other toxic substances. Although the filtration process may result in a minor reduction of some active ingredients—estimated at around 10-15%—the overall health benefits of the purified shilajit remain significant. Our commitment to rigorous filtration and maintenance guarantees that each batch delivers maximum safety and efficacy.

Step 4: Sun-Drying Process

Once the liquid shilajit has been purified, it moves to the sun-drying stage, where it is transformed into a resin. The purified liquid is evenly spread onto trays and placed on the rooftop of our production facility, benefiting from natural sunlight in a carefully controlled environment. The drying area is protected with airtight sealing to prevent contamination from external factors. Our facility's excellent air quality, with an Air Quality Index (AQI) of 0.12 µg/m³, ensures minimal exposure to airborne pollutants, which is essential for maintaining the purity of the drying shilajit.

During the drying process, which typically spans 40 to 45 days, our team carefully monitors the trays. They use spatulas to regularly scrape and redistribute the shilajit, preventing it from sticking and avoiding potential burning from uneven heat. This meticulous handling is crucial for avoiding undesirable burnt odors and ensuring uniform drying. It is important to note that prolonged exposure during this stage can lead to the evaporation of volatile compounds and the degradation of some minerals. To mitigate these risks, our team ensures rigorous hygiene practices and close monitoring throughout the drying period.

Weather conditions, such as unexpected rains, may extend the drying time. To accommodate varying climates, the final resin consistency is standardized to 87% shilajit and 13% clean water. For those preferring a firmer texture, leaving the jar open for 1 to 3 days allows additional moisture to evaporate, slightly reducing the quantity but achieving the desired hardness. Our standard filling is 2 grams extra in each jar to compensate for the evaporation. This approach balances potency with individual preferences for texture, ensuring the highest quality final product. Additionally, keeping the jar open for a long time could lead to the degradation of active and inactive minerals with other ingredients plus an increased risk of contamination from dust and microbes.

Step 5: Packaging

Upon reaching the desired resin consistency, the shilajit is prepared for packaging. The final resin, with a standardized composition of 87% shilajit and 13% clean water, is carefully transferred from the drying trays to our packaging facility. Here, each batch undergoes rigorous quality checks to ensure it meets our stringent standards. Before packaging, lab test reports for each batch are reviewed to confirm the product’s safety and quality. Each jar is filled using an automated filling machine, which ensures precision and consistency. This machine is designed to handle the resin gently, maintaining its integrity and avoiding contamination.

The jars are then sealed and labeled with important information, including the manufacturing and expiration dates. This labeling process ensures that every jar provides clear information on its shelf life and origin. Finally, the packaged shilajit is prepared for distribution. Our commitment to quality extends to the final stages of packaging and shipping, ensuring that each jar reaches our customers around the globe in optimal condition. This thorough approach underscores our dedication to providing a safe, effective, and high-quality product, maintaining the highest standards of excellence from start to finish.

 

Addressing Common Myths

Myth 1: Harder and Stickier Shilajit is More Potent and Effective.

  • Reality:

    A harder texture often means that the shilajit has undergone excessive drying, which can make it more difficult to consume. Additionally, prolonged drying can lead to the evaporation of volatile compounds and degradation of key minerals. For optimal effectiveness, shilajit should be balanced in texture to ensure it remains both potent and easily consumable.

Myth 2: All Shilajit is the Same; Quality Doesn’t Matter.

  • Reality:

    Quality varies significantly based on sourcing, extraction methods, and processing techniques. Superior Shilajit is produced using meticulous processes and stringent quality controls.

Myth 3: The Darker the Shilajit, the Better the Quality.

  • Reality:

    While color can indicate the presence of certain minerals, it does not necessarily correlate with quality. Effective processing and purification are key to ensuring the shilajit is free from contaminants and maintains its potency.

Myth 4: Shilajit in Resin Form is Always Superior to Liquid Form.

  • Reality:

    The efficacy of shilajit depends on its purity and preparation, not just its form. Properly purified liquid shilajit can be as effective as resin if it undergoes thorough filtration and maintains high standards of safety.

Why Properdex is unsimilar?

Properdex Shop offers the world’s purest sun-dried shilajit. We pride ourselves on being one of the few companies in Pakistan that manages every step of the production process in-house, from extraction to packaging. Our GMP-approved production facility adheres to the highest standards of quality and safety, and we ensure compliance with all necessary certifications and third-party lab test reports. We urge consumers to choose their shilajit supplier wisely. At Properdex, we prioritize your health and safety, providing a product that meets rigorous standards of purity and effectiveness. For more information and to explore our range of products.

------------------------------------------------
Visit us at www.ProperdexShop.com.
Any query: Sales@properdexshop.com
------------------------------------------------

 

Back to blog

Leave a comment